Process and Screening Breakthroughs Deliver World's Most Reliable Tantalum Capacitors New capabilities for high-reliability capacitors offer improved dielectric quality, high breakdown voltage and low leakage current
GREENVILLE, S.C., Nov. 26, 2013 /PRNewswire/ -- KEMET Corporation (NYSE: KEM), a leading global supplier of electronic components, has announced two major technology breakthroughs that allow the Company to deliver solid tantalum capacitors with the industry's best reliability and highest breakdown voltages.
This technology meets the needs of engineers designing for medical, aerospace, defense and other high-reliability applications. It includes manufacturing processes for improved dielectric quality, mechanical robustness and a patented screening technique for simulating breakdown voltage. Combined with industry-leading reliability and breakdown voltage (BDV), these technologies also ensure that KEMET's high-grade tantalum capacitors for high reliability designs feature low and stable DC leakage currents.
Known as F-Tech, KEMET's new tantalum manufacturing technology features techniques for optimizing chemical purity to eliminate hidden dielectric defects that could continue to grow in the field, leading to capacitor failure. The Company's patented Simulated Breakdown Screening (SBDS) is a non-destructive testing technique that simulates capacitor BDV without damaging the capacitor. This screening is performed on 100% of product when required. Traditional DC leakage (DCL) tests cannot detect small defects in the dielectric and performing these tests at accelerated conditions can actually induce more defects.
Incorporating multiple process technologies, F-Tech is an improved approach to anode manufacturing based on a fundamental understanding of degradation mechanisms in tantalum capacitors. Some of the processes minimize an anode's carbon and oxygen content as these elements can become contaminants that lead to crystallization of the anodic oxide dielectric. Another process technology enhances reliability by ensuring a stronger mechanical connection between the tantalum lead wire and the anode.
Breakdown voltage is the ultimate test of a capacitor dielectric, with a higher BDV indicating a stronger dielectric that will deliver higher reliability in the field. By evaluating the BDV of each and every capacitor, SBDS testing allows KEMET to provide customers with only the most reliable capacitors from a given lot.
"A strong, defect-free dielectric helps to improve performance and reliability in the field and supports stable, low DC leakage currents," says Per Loof, KEMET's CEO. "These latest developments for improving and verifying dielectric quality reinforce KEMET's position as the world leader in tantalum capabilities and allows us to offer customers more reliable tantalum options than any other manufacturer. Based on feedback from a third party, if you used 1,000,000 tantalum capacitors of this class, other solutions would have their first failure in approximately 6 months to one year, and our first failure would occur in 10,000 years."*
These new technologies will allow KEMET customers to specify high-grade tantalum capacitors manufactured with the F-Tech process, utilize SBDS testing, or, for ultimate peace of mind, select both options.
For more information, please visit www.kemet.com/f-tech.
The science and technology behind F-Tech and SBDS have been published in a number of peer-reviewed papers and presented at symposia in the US and Europe including CARTS, CMSE and ESA.
* Note: This does not constitute a warranty and is based on feedback from a third party with a mean failure rate of 0.0000036 PPMH as compared to typical performance of tantalum capacitors in this class of 0.34 PPMH to 0.67 PPMH.
KEMET Corporation is a leading global supplier of electronic components. We offer our customers the broadest selection of capacitor technologies in the industry across all dielectrics, along with an expanding range of electromechanical devices, electromagnetic compatibility solutions and supercapacitors. Our vision is to be the preferred supplier of electronic component solutions demanding the highest standards of quality, delivery and service. KEMET's common stock is listed on the NYSE under the symbol "KEM." Additional information about KEMET can be found at www.kemet.com.
Product Manager, Specialty Tantalum
SOURCE KEMET Corporation