Aerospace Composites Market is expected to generate a revenue of USD 70.7 Billion by 2031, Globally, at 10.80% CAGR: Verified Market Research®

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Aug 01, 2025, 10:01 ET

The aerospace composites market presents strong growth potential driven by the demand for lightweight, fuel-efficient aircraft and ongoing investments in material innovation. However, high production costs and recyclability challenges require strategic cost management and technological partnerships. North America and Europe offer mature markets with advanced infrastructure, ideal for premium product positioning. Asia-Pacific, with its expanding aviation sector, offers untapped opportunities for scalable growth.

LEWES, Del., Aug 1, 2025 /PRNewswire/ -- The Global Aerospace Composites Market Size is projected to grow at a CAGR of 10.80% from 2024 to 2031, according to a new report published by Verified Market Research®. The report reveals that the market was valued at USD 31.13 Billion in 2024 and is expected to reach USD 70.7 Billion by the end of the forecast period.

The aerospace composites market is experiencing strong momentum as OEMs shift towards high-strength, lightweight materials to enhance aircraft performance and reduce emissions. Key players are investing in R&D to overcome cost and processing challenges, driving long-term market value.

Key Highlights of the Report:

Market Size & Forecast: In-depth analysis of current value and future projections
Segment Analysis: Breaks down the market by Fiber Type, Matrix Type, and End-User Industry for focused strategy development.
Regional Insights: Comprehensive coverage of North America, Europe, Asia-Pacific, and more
Competitive Landscape: Profiles key players, their strategic initiatives, and innovation-driven growth approaches
Growth Drivers & Challenges: Analyzes the forces accelerating growth and the restraints hindering large-scale adoption
Challenges and Risk Assessment: Evaluates ethical debates, off-target effects, and regulatory complexities

Why This Report Matters:

This report offers in-depth insights into market trends, competitive dynamics, raw material innovations, and strategic developments in the aerospace composites industry. It enables businesses to capitalize on emerging opportunities while mitigating risks linked to raw material costs and supply chain disruptions.

Who You Should Read This Report:

Aerospace OEMs & Tier 1 Suppliers
Defense Contractors & Aviation Engineers
Investors & Financial Analysts
R&D and Innovation Teams
Material Manufacturers & Distributors
B2B Buyers & Procurement Managers

For more information or to purchase the report, please contact us at: https://www.verifiedmarketresearch.com/download-sample/?rid=30889

Browse in-depth TOC on "Global Aerospace Composites Market Size"

202 – Pages
126 – Tables
37 – Figures

Global Aerospace Composites Market Overview

Market Driver

1. Rising Demand for Fuel-Efficient and Lightweight Aircraft

The global aerospace composites market is experiencing strong growth due to increasing emphasis on reducing fuel consumption and enhancing operational efficiency.

Composite materials like carbon fiber reinforced polymers (CFRPs) significantly reduce aircraft weight without compromising strength or performance.
Lightweight structures directly translate to improved fuel efficiency, lower carbon emissions, and extended aircraft range.
With airlines striving to cut fuel costs and governments pushing for cleaner aviation, the adoption of lightweight composite components is accelerating.
This demand is especially pronounced in next-generation aircraft platforms where every kilogram saved equates to measurable fuel and cost savings over time.
The trend is driving consistent demand across commercial, military, and general aviation sectors, boosting long-term market opportunities.

2. Increasing Use of Composite Materials in Commercial Aviation

The integration of composites in commercial aircraft structures is becoming a global standard in modern aerospace engineering.

Aircraft like the Boeing 787 and Airbus A350 incorporate over 50% composite materials in airframe structures.
Composites are preferred in applications such as fuselage panels, winglets, interior panels, engine nacelles, and landing gear doors.
These materials offer exceptional benefits including high tensile strength, corrosion resistance, and superior fatigue life.
As global air travel recovers post-pandemic and order books for new aircraft swell, OEMs are leaning heavily on composite technologies to meet performance and emission standards.
The commercial aviation segment remains the largest and fastest-growing application sector for aerospace composites.

3. Growing Investment in Aerospace R&D and Innovation

Technological innovation is playing a pivotal role in reshaping the future of aerospace composites.

Aerospace OEMs, tier-1 suppliers, and material scientists are heavily investing in R&D to enhance composite properties and production efficiency.
Innovations include high-performance thermoplastic composites, nano-enhanced fibers, and bio-composites with improved recyclability and durability.
Automation technologies such as robotic layup systems and additive manufacturing are reducing labor costs and improving consistency.
Government-backed initiatives in the U.S., Europe, and Asia are funding research programs to develop greener and smarter composite solutions.
These developments are not only improving material properties but also reducing cycle times and total lifecycle costs, opening new avenues for market expansion.

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Market Restraint

1. High Cost of Composite Materials and Manufacturing Processes

Cost remains one of the most significant barriers to widespread adoption of aerospace composites.

Composite materials, particularly aerospace-grade carbon fiber, are substantially more expensive than conventional metals like aluminum or titanium.
Manufacturing processes such as autoclave curing, vacuum-assisted resin transfer molding (VARTM), and hand layup require high precision, expensive tooling, and specialized labor.
These high production costs often result in elevated procurement and assembly costs for aerospace OEMs.
Small and mid-sized aircraft manufacturers, particularly in emerging markets, may find it economically unfeasible to transition to composite-intensive designs.
This cost sensitivity hampers growth in price-conscious sectors such as regional jets and smaller defense programs.

2. Limited Recyclability and Environmental Concerns

Sustainability challenges are emerging as a key constraint in the aerospace composites market.

Thermoset composites, the most commonly used type in aerospace, are difficult to recycle due to their cross-linked molecular structure.
End-of-life disposal of aircraft components made from composites is becoming a growing environmental concern.
While thermoplastics offer better recyclability, they are not yet widely adopted due to processing limitations in high-load structures.
Environmental regulations across the EU and North America are pushing manufacturers to adopt greener materials and lifecycle strategies.
Until scalable, cost-effective recycling solutions are developed, environmental concerns will continue to restrain broader adoption.

3. Supply Chain Disruptions and Raw Material Volatility

Global supply chain uncertainties are posing risks to consistent market growth.

Aerospace-grade carbon fibers and resin systems are produced by a limited number of qualified suppliers.
Geopolitical tensions, export restrictions, and global crises can disrupt raw material availability and increase lead times.
Price volatility in key inputs such as epoxy resins and specialty fibers further impacts manufacturing costs.
Logistics bottlenecks and shipping delays, especially post-pandemic, have created inconsistencies in supply chain reliability.
These challenges affect aircraft production timelines and procurement strategies, limiting the scalability of composite-based solutions.

Geographical Dominance: North America dominates the aerospace composites market due to the strong presence of leading aircraft manufacturers like Boeing and Lockheed Martin, along with established composite suppliers. The region benefits from advanced R&D infrastructure, high defense budgets, and steady commercial aircraft production. Europe follows closely, driven by Airbus and a robust aerospace ecosystem across Germany, France, and the UK. Meanwhile, Asia-Pacific, led by China and India, is emerging as a high-growth region due to rising air traffic and expanding domestic aircraft programs.

Key Players

The "Global Aerospace Composites Market" study report will provide a valuable insight with an emphasis on the global market. The major players in the market are Materion Corporation, Royal Ten Cate, Hexcel Corporation, Owen Corning, Solvay, Teijin, SGL Group, Mitsubishi Rayon Co., Renegade Materials Corporation, Toray Industries.

Aerospace Composites Market Segment Analysis

Based on the research, Verified Market Research has segmented the global market into Fiber Type, Matrix Type, End-User Industry and Geography.

Aerospace Composites Market, by Fiber Type:
- Glass Fiber
- Carbon Fiber
- Ceramic Fiber
- Others
Aerospace Composites Market, by Matrix Type:
- Polymer Matrix Composite
- Metal Matrix Composite
- Ceramic Matrix Composite
Aerospace Composites Market, by End-User Industry:
- Commercial Aircraft
- Business and General Aviation Aircraft
- Military Aircraft
- Civil Helicopter
- Others
Aerospace Composites Market, by Geography
- North America
  - U.S.
  - Canada
  - Mexico
- Europe
  - Germany
  - France
  - U.K.
  - Rest of Europe
- Asia Pacific
  - China
  - Japan
  - India
  - Rest of Asia Pacific
- ROW
  - Middle East & Africa
  - Latin America

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