Direct Dimensions Launches New Automated 3D Scanning System: Empowering Companies with Automated Integration for Digital Twin Creation

OWINGS MILLS, Md., March 10, 2025 /PRNewswire/ -- Direct Dimensions, a leader in 3D scanning and digital modeling solutions, is proud to announce the launch of its latest innovation, the Part Automated Scanning System (PASS). This groundbreaking 3D scanning solution was designed to revolutionize how industries digitize physical objects, by offering unprecedented speed and accuracy. At the touch of a button, PASS can scan an object in approximately two minutes, eliminating the need for manual part flipping, scanner repositioning, or complex software manipulation. This efficiency makes it cost-effective to digitize large collections of objects in a reasonable timeframe, without requiring highly trained technicians.

Key Features of PASS:

• High Throughput: Capable of scanning objects up to 16" x 16" x 16" in volume, PASS captures detailed 3D data in about two minutes per item.
• Exceptional Accuracy: With precision levels reaching as low as +/- 10 microns, PASS ensures that digital replicas are virtually identical to their physical counterparts.
• Automated Workflow: The system's automation reduces the need for manual intervention, allowing for the efficient digitization of extensive inventories.
• Versatile Applications: PASS is ideal for inventory management, e-commerce, digital catalogs, virtual galleries, and part inspection, among other uses.

"The introduction of PASS marks a significant milestone in automated 3D scanning technology," said Michael Raphael, President and Founder of Direct Dimensions. "Our goal was to create a system that not only delivers high-quality digital replicas but also integrates seamlessly into various workflows, empowering companies to easily harness the full potential of digital twin technology."

Functional Specifications:

• Maximum Object Volume: 16" x 16" x 16"
• Accuracy: <1 mm, as low as +/- 10 microns
• Capture Time: Approximately 2 minutes
• Post-Processing Time: Approximately 7 minutes (unattended, in background)
• Output: OBJ mesh file, JPG texture file, and customizable metadata fields

Physical Specifications:

• System Footprint: 9 ft x 5 ft x 8 ft tall, plus room to stage objects
• Power Requirements: One 15-amp AC outlet
• Lighting: Integral LED light and texture projectors
• Environment: Suitable for small rooms with normal office lighting
• Safety Features: Turntable emergency-stop and continuous eye-safe lighting

The versatility of PASS extends across various industries. For example, museum curators can digitize entire collections, making artifacts accessible to researchers and the public worldwide. Manufacturers can create accurate digital twins of components for quality assurance and inventory management. E-commerce platforms can provide customers with interactive 3D models of products, enhancing the online shopping experience.

Direct Dimensions has already seen successful implementations of PASS in several sectors. In one instance, a defense contractor utilized PASS to digitize maintenance parts, streamlining their supply chain management and reducing downtime. In another case, a cultural institution employed PASS to create virtual galleries, allowing global audiences to explore their exhibits remotely.

"PASS makes 3D possible for everyone, everywhere," added Raphael. "By removing the complexities traditionally associated with 3D scanning, we've opened the door for organizations of all sizes to embrace digital transformation."

In addition to developing innovative solutions like PASS, Direct Dimensions is a trusted reseller of leading 3D scanning products, including those from manufacturers such as Artec 3D and Faro. The company's dedicated R&D department also continues to design and build custom scanning solutions tailored to unique industry needs, ensuring that clients have access to the best possible solution to solve their 3D problems.

For more information about PASS or to inquire about purchasing a system for your organization, please visit Direct Dimensions' PASS product page.

About Direct Dimensions:

Founded in 1995 and headquartered in Owings Mills, Maryland, Direct Dimensions specializes in the application and sales of advanced 3D scanning and modeling solutions for various fields, including aerospace and automotive, art, architecture, military, medical, movie VFX, manufacturing and more. With a commitment to innovation and quality, Direct Dimensions has been providing comprehensive services and products that meet the diverse needs of its clients for 30 years.

Media Contact: 

Haley Mates
Digital Marketing & Communications Specialist
Direct Dimensions, Inc.
410-998-0880 ext.1025 / 410-709-6855 (direct)
[email protected]
dirdim.com

SOURCE Direct Dimensions