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Breakthrough Wind Blade Concept Wins Outstanding Venture Award at Clean Energy Industry Growth Forum

- Space frame, field-assembled turbine blade holds game-changing potential for wind energy -


News provided by

Wetzel Blade

Nov 13, 2014, 06:00 ET

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PFLUGERVILLE, Texas, Nov. 13, 2014 /PRNewswire/ -- Among the winners of the 2014 Clean Energy Venture Awards at the U.S. Department of Energy's (DOE) National Renewable Energy Laboratory's NREL Industry Growth Forum, was Wetzel Blade. The startup company was presented with the Outstanding Venture award for their work on what insiders might call the Holy Grail for wind energy – a pre-fabricated, field-assembled turbine blade that boosts production capacity and outlasts current generation composite blades. Award winners receive in-kind commercialization support to help increase their chances of becoming commercially successful.

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Kyle Wetzel, CTO/Founder of Wetzel Blade receives the Outstanding Venture award for from Bobi Garrett, NREL, and Ashley Grosh, Wells Fargo, at the NREL Industry Growth Forum. The Pflugerville, TX, startup has developed an innovative, field-assembled, component-based wind turbine blade. (Photo by DENNIS SCHROEDER/NREL)
Kyle Wetzel, CTO/Founder of Wetzel Blade receives the Outstanding Venture award for from Bobi Garrett, NREL, and Ashley Grosh, Wells Fargo, at the NREL Industry Growth Forum. The Pflugerville, TX, startup has developed an innovative, field-assembled, component-based wind turbine blade. (Photo by DENNIS SCHROEDER/NREL)
The complex logistics involved with transporting one-piece blades generally amounts to 3-5% of the total installed cost of each turbine.
The complex logistics involved with transporting one-piece blades generally amounts to 3-5% of the total installed cost of each turbine.

The new blade technology is based on a space frame design and features independently fabricated pultruded FRP spars. The parts are sized for easy transport and field-assembly, in similar fashion to high reliability military equipment.

Today's current generation blades are fully assembled in large-scale factories and transported in one piece to wind farms. In the United States, the familiar 58-meter land turbine blades are the largest that can be transported in a traditional manner using supersized trailers with escort vehicles. The complex logistics involve coordinating drivers, escorts, permits and specialized equipment – which generally amounts to 3-5% of the total installed cost of each turbine.

According to Kyle Wetzel, CTO/Founder of Wetzel Blade and a well-published expert in wind blade design, "This concept emerged from a project that our parent company, Wetzel Engineering, was involved with in China. We were engineering a 100-meter blade for a 10MW turbine and wanted to eliminate shell panel buckling as a design driver. The balsa requirements presented another challenge – almost 10,000 kg of this expensive core material absorbing ~6,000kg of epoxy."

"Because of our involvement with the entire turbine lifecycle, we understand that to make a real shift in the economics, a blade design must generate more electricity, cost less to build and maintain, and be more efficient to transport and install. The industry is hungry for a solution that delivers on all those points."

Wetzel Blade is currently in the structural testing phase with plans to demonstrate a sub-scale prototype in early 2015.  The project has been partially funded through an SBIR/STTR award from the Department of Energy.

About Wetzel Engineering Inc.

Wetzel Engineering provides specialized engineering services to private, public, academic and government entities in the wind energy sector. The company offers a range of services for OEMs and system operators including new product design, system optimization and ROI analysis, research and development and expert engineering counsel. WEI also offers a portfolio of turbine blade designs in a range of sizes for sale or license.

Wetzel Blade is a spinoff operating entity dedicated to producing breakthrough wind turbine rotor blades through innovative engineering and manufacturing. The value proposition of the Wetzel modular blade is to enable turbines to generate 7% more average annual energy, reduce blade transportation costs by 75%, and deliver 50% longer service life compared to current generation blades.

The company is based in Pflugerville, TX, and is privately held. More information can be found at www.wetzelengineering.com.

Media Contact:
Camille Cox
OnRamp Communications
[email protected]
805.497.6400

Photo - http://photos.prnewswire.com/prnh/20141112/158328

Photo - http://photos.prnewswire.com/prnh/20141112/158327

SOURCE Wetzel Blade

Related Links

http://www.wetzelengineering.com

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