Global Automotive Component Outsourcing Industry

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Global Automotive Component Outsourcing Industry

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This report analyzes the worldwide markets for Automotive Component Outsourcing in US$ Billion. The report provides separate comprehensive analytics for the US, Canada, Japan, Europe, Asia-Pacific, Latin America, and Rest of World. Annual estimates and forecasts are provided for the period 2009 through 2017. Also, a six-year historic analysis is provided for these markets. The report profiles 75 companies including many key and niche players such as Meritor, Inc., Amtek India Limited, AGC Flat Glass Europe, Benteler International AG, Autoliv Inc., Bharat Forge Limited, BorgWarner Inc., BorgWarner Turbo Systems GmbH, Continental AG, Cummins Inc., Delphi Automotive LLP, Denso Corporation, Faurecia SA, Honeywell Turbo Technologies, Johnson Controls, Inc., KIRCHHOFF Automotive GmbH, Lear Corporation, Magna International Inc., Michelin Group, Rane Group, Robert Bosch GmbH, Shriram Pistons & Rings Ltd., Sundaram Fasteners Limited, Takata Holdings Inc., Tenneco Inc., ThyssenKrupp Steel Europe AG, TRW Automotive Holding Corp., Visteon Corporation, Valeo Group, and ZF Friedrichshafen AG. Market data and analytics are derived from primary and secondary research. Company profiles are primarily based upon search engine sources in the public domain.

I. INTRODUCTION, METHODOLOGY & PRODUCT DEFINITIONS

Study Reliability and Reporting Limitations I-1

Disclaimers I-2

Data Interpretation & Reporting Level I-3

Quantitative Techniques & Analytics I-3

Product Definitions and Scope of Study I-3

II. EXECUTIVE SUMMARY

1. INDUSTRY OVERVIEW II-1

Automotive Manufacturing Industry - A Review II-1

Table 1: Emerging Dominance of OEMs From Developing Countries

in the Global Automotive Manufacturing Market (2008 & 2020):

Percentage Share Breakdown of Number of OEMs by Origin - OEMs

from Developed Automotive Markets & OEMs from Emerging

Automotive Markets (includes corresponding Graph/Chart) II-2

Table 2: Emerging Dominance of OEMs From Developing Countries

in the Global Passenger Car Market (2008 & 2020): Percentage

Share Breakdown of Regional & Foreign OEMs by Region/Country

(includes corresponding Graph/Chart) II-3

Automotive Component Outsourcing: A Quick Primer II-3

Modularization of the Automotive Supply Chain Encourages

Outsourcing II-4

Outsourcing: A Critical Clock Speed Based Strategy for Success II-4

Market Traits II-5

Table 3: World Production of Passenger Cars: Breakdown of

Annual Production Figures in '000' Units for Years 2009

through 2017 by Geographic Region/Country (includes

corresponding Graph/Chart) II-6

Table 4: World Production of Commercial Vehicles: Breakdown

of Annual Production Figures in '000' Units for Years 2009

through 2017 by Geographic Region/ Country (includes

corresponding Graph/Chart) II-7

Market Scenario II-7

Recession Veers Automotive Industry Off Course II-7

Factors Responsible for Decline in New Passenger Cars II-8

Factors Responsible for Decline in New Commercial Vehicles II-8

Sports Cars: The Recession's Biggest Casualty II-9

Table 5: US Sports Car Market (2005 & 2010): Breakdown of

Annual Volume Sales (In Units) of Select Leading Brands

(includes corresponding Graph/Chart) II-10

Implications for Component Outsourcing/Manufacturing II-10

The World Beyond Recession II-10

Key Trends & Issues II-11

Automotive Software Outsourcing Rises in Popularity II-11

Table 6: Increasing Electronic Content in Automobiles: A

Comparative Analysis of Electronic Component & Software

Value As a Percentage of Total Vehicle Value for Years 1975,

2000 & 2010 (includes corresponding Graph/Chart) II-12

Opportunities Galore for Electronic Manufacturing Services (EMS) II-12

Increased Outsourcing Complicates the Supplier Industry's

Structure II-13

Tier-1 Suppliers II-13

Tier-2 and Tier-3 Suppliers II-13

Developing Low Cost Countries: Hot Spots for Outsourcing II-14

Outsource Suppliers Face Tight Margins II-14

Increased Outsourcing Encourages the Rise of Co-located

Supplier Clusters II-15

Supplier Parks in the US for Major Automotive Manufacturers II-15

Supplier Parks in Europe for Ford II-16

Market Share Findings II-16

Table 7: World Market for OEM Auto Parts/ Components (2008):

Breakdown of Revenues for Leading Manufacturers (in US$

Billion) (includes corresponding Graph/Chart) II-16

Key Statistical Findings On the European Market II-17

Table 8: Western European Automotive Market (2007 & 2008):

Breakdown of Number of New Vehicle Registrations by Vehicle

Type (includes corresponding Graph/Chart) II-17

Table 9: Western European Passenger Cars Market (2008):

Percentage Share Breakdown of Number of New Passenger Car

Registrations by Segment (includes corresponding

Graph/Chart) II-17

Table 10: Western European Passenger Cars Market (2008):

Percentage Share Breakdown of Number of New Passenger Car

Registrations by Body Type (includes corresponding

Graph/Chart) II-18

Focus on Emerging Outsourcing Hubs II-18

India II-18

Indian Automobile Industry: An Overview II-18

Table 11: Passenger Car Production in Asia-Pacific (2010):

Percentage Breakdown of Unit Production by Country - for

Australia, China, India, Indonesia, Malaysia, South Korea,

Taiwan, Thailand, and Rest of Asia-Pacific (includes

corresponding Graph/Chart) II-19

Table 12: Commercial Vehicle Production in Asia- Pacific

(2010): Percentage Breakdown of Unit Production by Country

- Australia, China, India, Indonesia, Malaysia, South

Korea, Taiwan, Thailand, and Rest of Asia-Pacific (includes

corresponding Graph/Chart) II-19

Development of Road Infrastructure: Critical to Growth in

Automobile Demand II-19

Table 13: Road Network in India: Breakdown of Length (in

KM) of Road Network by Type of Roads (includes

corresponding Graph/Chart) II-20

Encouraging Outlook for Passenger Cars II-20

Table 14: Indian Market for Passenger Vehicles (Febr

Indian Passenger Cars Market (2009): Percentage Share

Breakdown of Volume Sales by Category uary 2010):

Percentage Share Breakdown of Volume Sales by Leading

Players (includes corresponding Graph/Chart) II-21

Small Cars Rule the Indian Passenger Car Market II-21

Table 15: Indian Passenger Cars Market (2009): Percentage

Share Breakdown of Volume Sales by Category (includes

corresponding Graph/Chart) II-22

High Price Models Gradually Gaining Popularity II-22

Overview of the Commercial Vehicle II-22

Table 16: Indian Commercial Vehicle Market (2009):

Percentage Share Breakdown of Medium & Heavy Commercial

Vehicle (Passenger) by Company (includes corresponding

Graph/Chart) II-23

Table 17: Indian Commercial Vehicle Market (2009):

Percentage Share Breakdown of Medium & Heavy Commercial

Vehicle (Goods) by Company (includes corresponding

Graph/Chart) II-23

Indian Automotive Parts Sector - A Review II-24

Dynamics of Component Manufacturing in India: A Review II-24

Table 18: Indian Automotive Components Market (2007):

Breakdown of Number of Companies Accredited with Quality

Certifications by Certification Type II-25

Table 19: Indian Automotive Components Market (2010):

Percentage Share of Organized & Unorganized Players

(includes corresponding Graph/Chart) II-25

Table 20: Auto Components Industry in India: Breakdown of

Annual Production (In US$ Million) for Years 2005 Through

2008 (includes corresponding Graph/Chart) II-26

Table 21: Auto Components Industry in India (2011):

Percentage Production Breakdown by Component Type

(includes corresponding Graph/Chart) II-26

Table 22: Indian Automotive Components Market 2007):

Percentage Market Share Breakdown by End-Use Market

(includes corresponding Graph/Chart) II-27

Table 23: Indian Automotive Components Market (2007):

Percentage Market Share Breakdown of Sales by Vehicle Type

(includes corresponding Graph/Chart) II-27

India Emerges Into a Global Manufacturing Hub II-27

Indian Small and Medium Scale Industries: Ready for Expansion II-28

India's IT Expertise to Boost Component Outsourcing Market II-28

Major Market Segments II-29

Table 24: Auto Parts and Accessories Market in India

(2010): Percentage Share Breakdown of Dollar Sales by

Product Segment (includes corresponding Graph/Chart) II-29

Consolidation: Essential to Survive Competition II-30

Transition towards Being an Integrated Systems Supplier II-30

Effect of 'Automotive Mission Plan' II-30

Investment Scenario II-30

Table 25: Auto Component Industry in India: Breakdown of

Annual Investments in US$ Million for the Years 2005

through 2008 (includes corresponding Graph/Chart) II-31

China and Thailand: Pose Potential Threat for India II-31

Table 26: Automotive Components Outsourcing Industry

(2007): A Comparative Analysis of Power Costs (Cost/kwH in

US$) and Interest Costs (% Annual Lending Interest Rate)

by Leading Outsource Destinations - India, Brazil, China

and Thailand (includes corresponding Graph/Chart) II-32

Table 27: Automotive Components Outsourcing Industry

(2007): A Comparative Analysis of Labor Cost (US$/Day) by

Country - India, Brazil, China and Thailand (includes

corresponding Graph/Chart) II-32

Table 28: Indian Automotive Components Industry (2007):

Breakdown of Excess Costs Incurred (in %) for Engine

Parts, Transmission & Steering, Suspension & Braking,

Electricals, Equipment and Other Components by Expense

Type - VS - China and Thailand (includes corresponding

Graph/Chart) II-33

Table 29: Indian Automotive Components Industry (2007):

Breakdown of Cost Savings (in %) for Engine Parts,

Transmission & Steering, Suspension & Braking,

Electricals, Equipment and Other Components by Expense

Type - VS - Brazil (includes corresponding Graph/Chart) II-34

Auto Engineering & Design Oozes Opportunities in the

Outsourcing Services Sector II-35

Key Statistical Findings II-35

Table 30: Auto Components Industry in India: Breakdown of

Exports (In US$ Million) for Years 2005 through 2008

(includes corresponding Graph/Chart) II-35

Table 31: Indian Auto Components Export Market (2008):

Percentage Share Breakdown of Exports by Destination Region

(includes corresponding Graph/Chart) II-36

Table 32: Indian Auto Components Export Market (2008):

Percentage Share Breakdown of Exports by End-Market II-36

China II-36

Chinese Automotive Industry: An Overview II-36

Regional Perspective II-37

Commercial Vehicles: A Strong Segment II-38

Table 33: Commercial Vehicles Market in China (2010):

Percentage Share Breakdown of Unit Production by Vehicle

Type - Light Commercial Vehicles, Medium/ Heavy Commercial

Vehicle, and Buses (includes corresponding Graph/Chart) II-38

Competition II-38

Table 34: Leading Car Makers in China (2008): Percentage

Share Breakdown of New Motor Vehicles Sold by Leading

Manufacturers (includes corresponding Graph/Chart) II-39

Auto Component Manufacturing in China: A Review II-39

Consolidation Catches Fire II-40

2. SERVICE OVERVIEW II-41

Definition II-41

Brief History II-41

Advantages of Auto Component Outsourcing II-41

Achieve Cost Benefits without Risking Quality II-42

Lower Cost of Production & Lower Cost of the Final Product II-42

Aids in Globalization of Business Operations II-42

Latest Technology at Lower Price II-42

Disadvantages of Auto Components Outsourcing II-43

Importance of Supply Chain Management II-43

Factors, which drive home the importance of effective supply

chain management include II-43

Overview of Car Components II-44

3. RECENT INDUSTRY ACTIVITY II-47

BorgWarner Secures Turbocharger Supply Contract from Ford Motor II-47

General Automotive Company Acquires S.P.E.C. II-47

Nippon Steel To Purchase Automotive Steel Subsidiary of Toshida II-47

Wonder Auto Technology Purchases Stake in Applaud, Jinheng

Automotive II-47

Paccar to Introduce MX Engine in US II-48

Toyota-Kirloskar Plans to Produce Engine Components For Etios II-48

Jumpstart Inks Pact for Powercam's Car and Driver Brand II-48

Johnson Controls to Take Over C Rob Hammerstein II-48

Wonder Auto Technology Acquires Minority Stake in Applaud Group II-49

Hyundai Sources Transmission Components from BorgWarner II-49

BorgWarner Establishes New Turbocharger Facility II-50

Volvo Employs BorgWarner's R2S® Turbocharging System II-50

Alpha To Construct New Plant for Automobile Door Handles II-50

Mobileye and Visteon Partner to Co-Develop Advanced Lighting

Control Systems II-50

BeijingWest Industries Acquires Delphi's Unit II-50

Denso Develops Radiator Tank Made of Plant Resin II-51

Jinzhou Wanyou Acquires Friend Birch II-51

SAIC Motor Inks Agreement with Magneti Marelli II-51

Ruia Group Acquires Henniges Automotive Grefrath II-51

Tong Yang Tong Yang Merges with Taiwan Kai Yih II-52

Magna Steyr Secures Engineering Contract from Mercedes-Benz II-52

Daimler Buses Wins Two Contracts from Netherlands II-52

ZF and Bosch Offer Parts for Latest Audi A4 II-52

Tata Nano Selects Phoenix Headlamps II-53

Bharat Forge To Acquire Groupe Sifcor II-53

SGL Establishes Joint Venture With Benteler II-53

Rico Establishes a Production Unit II-53

ArvinMeritor Starts Production in Romania II-53

ArvinMeritor Gains Supply Contract II-53

Ford Selects Honeywell to Develop Turbochargers II-54

Delphi Supplies Active Safety System for New Models by

European Automaker II-54

Argentum Motors Purchases Majority Stake in Heuliez II-54

4. FOCUS ON SELECT GLOBAL PLAYERS II-55

Meritor, Inc. (USA) II-55

Amtek India Limited (India) II-55

AGC Flat Glass Europe (Belgium) II-55

Benteler International AG (Germany) II-55

Autoliv, Inc. (Sweden) II-56

Bharat Forge Limited (India) II-56

BorgWarner Inc. (USA) II-56

BorgWarner Turbo Systems GmbH (Germany) II-57

Continental AG (Germany) II-57

Cummins, Inc. (USA) II-57

Delphi Automotive LLP (USA) II-58

Denso Corporation (Japan) II-58

Faurecia SA (France) II-59

Honeywell Turbo Technologies (USA) II-59

Johnson Controls, Inc. (USA) II-60

KIRCHHOFF Automotive GmbH (Germany) II-60

Lear Corporation (USA) II-60

Magna International Inc. (Canada) II-60

Michelin Group (USA) II-61

Rane Group (India) II-61

Robert Bosch GmbH (Germany) II-61

Shriram Pistons & Rings Ltd (India) II-62

Sundaram Fasteners Limited (India) II-62

Takata Holdings, Inc. (Japan) II-62

Tenneco, Inc. (USA) II-62

ThyssenKrupp Steel Europe AG (Germany) II-63

TRW Automotive Holding Corp (USA) II-63

Visteon Corporation (USA) II-63

Valeo Group (France) II-64

ZF Friedrichshafen AG (Germany) II-64

5. GLOBAL MARKET PERSPECTIVE II-65

Table 35: World Recent Past, Current & Future Analysis for

Automotive Component Outsourcing by Geographic Segment - US,

Canada, Japan, Europe, (France, Germany, Italy, UK, Spain,

Russia and Rest of Europe); Asia-Pacific (Australia, China,

India, South Korea, Thailand & Rest of Asia-Pacific); Latin

America (Argentina, Brazil, Mexico, and Rest of Latin America)

and Rest of World Markets Independently Analyzed with Annual

Revenue Figures in US$ Billion For Years 2009 through 2017

(includes corresponding Graph/Chart) II-65

Table 36: World Historic Review For Automotive Component

Outsourcing by Geographic Segment - US, Canada, Japan, Europe,

(France, Germany, Italy, UK, Spain, Russia and Rest of

Europe); Asia-Pacific (Australia, China, India, South Korea,

Thailand & Rest of Asia-Pacific); Latin America (Argentina,

Brazil, Mexico, and Rest of Latin America) and Rest of World

Markets Independently Analyzed with Annual Revenue Figures in

US$ Billion For Years 2003 through 2008 (includes

corresponding Graph/Chart) II-67

Table 37: World 15-Year Perspective For Automotive Component

Outsourcing by Geographic Segment - Percentage Share Breakdown

of Dollar Revenue for US, Canada, Japan, Europe, (France,

Germany, Italy, UK, Spain, Russia and Rest of Europe);

Asia-Pacific (Australia, China, India, South Korea, Thailand &

Rest of Asia-Pacific); Latin America (Argentina, Brazil,

Mexico, and Rest of Latin America) and Rest of World Markets

for Years 2003, 2011 & 2017 (includes corresponding

Graph/Chart) II-69

III. COMPETITIVE LANDSCAPE

Total Companies Profiled: 75 (including Divisions/Subsidiaries - 80)

------------------------------------------

Region/Country Players

------------------------------------------

The United States 22

Japan 5

Europe 47

France 2

Germany 11

Italy 2

Rest of Europe 32

Asia-Pacific (Excluding Japan) 5

Africa 1

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