High-Performance Ceramic Coatings: Markets and Technologies
NEW YORK, May 30, 2012 /PRNewswire/ -- Reportlinker.com announces that a new market research report is available in its catalogue:
High-Performance Ceramic Coatings: Markets and Technologies
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INTRODUCTION
For more than 20 years, BCC Research has been tracking developments in the high–performance ceramic coatings market. Since the last edition of this report was published in 2010, significant changes have taken place in the ceramic coating service industry. In view of these changes, BCC decided that there is now a need to update the previous edition's findings and conclusions.
STUDY GOALS AND OBJECTIVES
This report is intended to:
Provide an industry overview of ceramic coatings delivered by thermal spray, physical vapor deposition (PVD), chemical vapor deposition (CVD) and other techniques, including spraying/dipping, sol gel, micro-oxidation, packed diffusion, ionic beam surface treatment and laser-assisted techniques.
Determine the current size and future growth of the North American markets for ceramic thermal spray, PVD, CVD and other coatings services.
Provide a technology overview, including material types, properties and applications for ceramic coatings.
Analyze domestic competition among companies within each of the ceramic coating service segments.
Profile all North American equipment manufacturers, service providers and suppliers of consumables among ceramic thermal spray, PVD, CVD and other coating techniques.
Identify the users of ceramic coating services.
REASONS FOR DOING THE STUDY
Ceramic coatings constitute a large family of materials with quite diverse compositions and properties. They include compositions based on alumina, alumina–magnesia, chromia, hafnia, silica, silicon carbide, titania and zirconia. Ceramic coatings are generally applied to metal or metallic alloy components or to ceramic components
High–performance ceramic coatings are a special class of ceramics in their form and the preparation techniques required. However, their uses are diverse, and they exploit the wide range of unique and desirable properties of various bulk ceramics. Ceramic coatings are generally used for wear- (or erosion-), corrosion- and high temperature-resistant applications. All ceramic coatings deliver some level of performance in each of the three major areas listed above.
The availability and commercialization of high–performance coatings have already changed the internal specification patterns of certain industries, such as cutting tool inserts. The useful life of coated inserts is many times the life of uncoated inserts. This, in turn, has reduced the cost of cutting tool inserts and at the same time has increased productivity. Similarly, ceramic–coated components for aircraft turbine engines resulted in building large aircraft. Now, auto enthusiasts are coating certain auto engine components to improve auto engine performance. Also, ceramic coatings have made it possible for certain large machine components to be repaired in situ.
INTENDED AUDIENCE
This new BCC study provides an in–depth analysis of the materials, applications, economics, current markets and trends, and the players. Forecasts are provided for each major market segment through 2016. In–depth analyses have been provided for the North American ceramic coatings industry structure, providing detailed information on major players and markets for each application.
Through this report, BCC hopes to provide a better understanding of the North American ceramic coatings industry. This study provides the most up-to-date information we have gathered on the high–performance ceramic coatings market segments. The report further describes various kinds of ceramic deposition technologies, new developments and recent patents, advantages and limitations of currently used techniques, and profiles of all North American players involved in this industry.
This study is directed to the various strata of companies and institutions interested in the markets and new developments in this growing field. They are:
Companies involved in developing, manufacturing and supplying advanced materials.
Companies involved in the development and manufacture of high-performance metallic and ceramic components.
Suppliers of advanced ceramic powders and components.
Manufacturers and suppliers of thermal spray, PVD, CVD and ionic beam and laser beam coating equipment.
Producers of vacuum equipment.
Suppliers of coating consumables.
Providers of coating services.
OEM suppliers.
Government agencies involved in advanced materials research.
Producers of aircraft engines and/or engine components.
Companies doing repair and refurbishing of aircraft engines.
Producers of automotive and diesel engines.
Job shops providing coating services to racing car and other auto engines.
Producers of cutting tools, bearings, textile guides and pulleys, extrusion and drawing dies, nozzles, mechanical seals and valves, and other wear-resistant parts.
Companies involved in the development and use of ceramics and high-performance ceramic coatings for aerospace and military applications.
Venture capital companies and financial institutions interested in new and attractive investments.
SCOPE AND FORMAT
This BCC study has been conducted with a global perspective in terms of materials and their applications. Market projections have been conducted for North America. All market table values are in 2010 U.S. dollars.
The report provides business planners and managers with an improved understanding of the direction and impact of the high-performance ceramic coating technologies, and how markets will be affected and new opportunities created.
The report contains:
An in-depth analysis of the technologies used for high--performance ceramic coatings.
An overview of materials for high-performance ceramic coatings and their properties.
New developments and recent patents in high-performance ceramic thermal spray, PVD, CVD and other coating techniques.
Current and potential applications for high-performance ceramic coatings.
Current and future market projections for ceramic coatings in all the major applications.
Profiles of current industry players, including suppliers of equipment, consumables, coating service providers and users.
A review of the economic/market opportunities for current industry participants and new entrants.
BCC feels, therefore, that the qualitative and quantitative judgments embodied in this report are a valuable contribution to the current knowledge of high-performance ceramic coatings.
METHODOLOGY AND INFORMATION SOURCES
This report is an updated version of a report originally published in 2004 and subsequently updated in 2007 and 2010. Both primary and secondary research methodologies were using in preparing this report. Information for the original and updated reports were collected through extensive industry contacts with people active in the research, development, production and use of high-performance ceramic coatings, from government and academic sources, and by reference to technical literature. Several industry experts were also interviewed for this study. In addition, most of the coating service providers and end users were contacted to evaluate current and future demands for these coatings.
More than 200 industry contacts assisted BCC in identifying and updating technologies and applications. In addition to utilizing its in-house database on ceramic coatings, BCC conducted extensive Web searches to gather and analyze all pertinent information related to this study. Major technical and trade publications and conference proceedings in ceramic coatings were also used for this study.
AUTHOR'S CREDENTIALS
This report is an update of an earlier (2004) report prepared by Dr. Thomas Abraham. Dr. Abraham was formerly vice president and director of the Advanced Materials Group of BCC. Dr. Abraham has extensive experience in the field of advanced materials, including advanced ceramics, synthetic diamonds and diamond films, magnetic materials, high-performance coatings, and superconductors.
The analyst responsible for updating the report is Andrew McWilliams, a partner in the Boston-based international technology and marketing consulting firm, 43rd Parallel LLC. Mr. McWilliams is the author or co-author of numerous other BCC studies, including studies in related fields such as AVM025G Diamond, Diamond-Like and CBN Films and Coating Products; NAN015F Advanced Ceramics and Nano Ceramic Powders; NAN021E Global Markets for Nanocomposites, Nanoparticles, Nanoclays and Nanotubes; NAN040A Nanomaterials Markets by Type; and AVM008B Synthetic Gems and Minerals.
TABLE OF CONTENTS
CHAPTER ONE: INTRODUCTION 1
STUDY GOALS AND OBJECTIVES 1
REASONS FOR DOING THE STUDY 1
INTENDED AUDIENCE 2
SCOPE AND FORMAT 3
METHODOLOGY AND INFORMATION SOURCES 4
AUTHOR'S CREDENTIALS 4
RELATED BCC REPORTS 5
BCC ONLINE SERVICES 5
DISCLAIMER 6
CHAPTER TWO: EXECUTIVE SUMMARY 7
SUMMARY TABLE NORTH AMERICAN MARKET FOR HIGHPERFORMANCE
CERAMIC COATINGS BY TYPE OF COATING
TECHNOLOGY, THROUGH 2016 ($ MILLIONS) 7
SUMMARY FIGURE MARKET SHARE OF NORTH AMERICAN HIGHPERFORMANCE
CERAMIC COATING TECHNOLOGIES, 2010–2016
(% TOTAL MARKET) 8
CHAPTER THREE: INDUSTRY OVERVIEW 9
INDUSTRY STRUCTURE 9
TECHNICAL AND BUSINESS ISSUES 10
NORTH AMERICAN MARKETS 10
TABLE 1 NORTH AMERICAN MARKET FOR HIGH-PERFORMANCE
CERAMIC COATINGS, BY APPLICATION SEGMENT, THROUGH
2016 ($ MILLIONS) 10
FIGURE 1 SHARE OF NORTH AMERICAN HIGH-PERFORMANCE
CERAMIC COATING SERVICE MARKET SEGMENTS, 2010–2016
(%) 11
CHAPTER FOUR: TECHNOLOGY OVERVIEW 12
MATERIAL TYPES AND PROPERTIES 12
TABLE 2 HIGH-PERFORMANCE CERAMIC COATING MATERIALS
AND GENERAL APPLICATIONS 12
TABLE 3 REPRESENTATIVE FLAME AND PLASMA-SPRAYED
MATERIALS, MELTING OR SOFTENING TEMPERATURE, USES 13
TABLE 3 (CONTINUED) 14
TABLE 4 PLASMA-SPRAYED CERAMIC COATING PROPERTIES 14
COATING TECHNIQUES 15
ION BEAM SURFACE TREATMENT (IBEST) (CONTINUED) 16
GENERAL APPLICATIONS 17
TABLE 5 LEADING APPLICATIONS OF DEPOSITION BY INDUSTRY 17
GENERAL APPLICATIONS (CONTINUED) 18
TABLE 6 TYPICAL COATINGS AND APPLICATIONS 19
GENERAL APPLICATIONS (CONTINUED) 20
CHAPTER FIVE: THERMAL SPRAY 21
THERMAL SPRAY TECHNIQUES 21
COMBUSTION WIRE THERMAL SPRAY PROCESS 21
Features and Benefits 22
Typical Applications 22
COMBUSTION POWDER THERMAL SPRAY PROCESS 23
TABLE 7 CERAMIC MATERIALS USED IN THE POWDER FLAME
PROCESS 23
Features and Benefits 24
Typical Applications 24
ELECTRIC ARC WIRE THERMAL SPRAY PROCESS 24
Features and Benefits 25
Typical Applications 25
PLASMA THERMAL SPRAY PROCESS 25
Plasma Thermal Spray Process (Continued) 26
FIGURE 2 PLASMA SPRAY COATING TECHNIQUE 27
Plasma Thermal Spray Process (Continued) 28
Plasma Thermal Spray Process (Continued) 29
Features and Benefits 30
Typical Applications 31
Supersonic Induction Plasma Torch 31
Controlled-Atmosphere Plasma Spray Coatings 32
Features and Benefits 32
Typical Applications 32
HVOF THERMAL SPRAY PROCESS 33
FIGURE 3 SCHEMATIC OF HVOF 33
HVOF Thermal Spray Process (Continued) 34
TABLE 8 PROPERTIES OF HVOF CARBIDE COATINGS 35
Features and Benefits 35
Typical Applications 35
COLD SPRAY PROCESS 36
JET KOTE PROCESS 36
DETONATION THERMAL SPRAY PROCESS 36
PROCESS COMPARISONS 37
TABLE 9 COMPARISON OF THERMAL SPRAY PROCESSES 38
APPLICATIONS 38
AIRCRAFT ENGINES AND AEROSPACE 38
Gas Turbine Engines 39
Gas Turbine Engines (Continued) 40
TABLE 10 DETONATION GUN APPLICATIONS IN THE GAS
TURBINE ENGINE 41
TABLE 10 (CONTINUED) 42
TABLE 10 (CONTINUED) 43
TABLE 10 (CONTINUED) 44
LAND-BASED GAS TURBINES 45
AUTOMOTIVE COMPONENTS 45
Engine Components 46
Engine Components (Continued) 47
Exhaust Manifolds 48
DIESEL ENGINES 48
HEAT EXCHANGERS AND BOILERS 49
HIGH-TEMPERATURE CORROSION-RESISTANT
APPLICATIONS 50
WEAR-RESISTANT AND INDUSTRIAL APPLICATIONS 51
MEDICAL 51
OTHER EMERGING APPLICATIONS AND COMPOSITIONS 52
TABLE 11 THERMAL SPRAY COATINGS FOR FRPS 52
RECENT DEVELOPMENTS 53
TABLE 12 RECENT DEVELOPMENTS IN THERMAL SPRAY
COATINGS 53
TABLE 12 (CONTINUED) 54
TECHNOLOGIES 54
Plasma Spraying Device and a Method for Introducing a
Liquid Precursor into a Plasma Gas Stream 54
MATERIALS 54
Yttria-Containing Thermal Spray Powder and Method for
Forming a Thermal Spray Coating 54
Cermet Thermal Spray Powder and Thermal Spray
Coating 55
Ceramic Powders and Thermal Barrier Coatings
Containing Zirconia 55
APPLICATIONS' 55
Coatings for Clutch Plates 55
Single Layer Bond Coat and Method of Application 55
Thermal Spray Coatings for Use in Harsh Conditions 56
Thermal Spray Coating for Semiconductor Manufacturing
Apparatus 56
MISCELLANEOUS DEVELOPMENTS 56
INDUSTRY STRUCTURE 56
NORTH AMERICAN COMPANIES 57
TABLE 13 LEADING U S COMPANIES PROVIDING THERMAL
SPRAY COATING SERVICES FOR OEM PARTS 57
TABLE 14 NORTH AMERICAN CUSTOM/JOB SHOPS PROVIDING
THERMAL SPRAY COATING SERVICES 58
TABLE 15 LEADING U S COMPANIES PROVIDING THERMAL
SPRAY COATING CONSUMABLES 59
TABLE 16 U S COMPANIES SUPPLYING CONSUMABLES FOR
NANOCERAMIC COATINGS 59
TABLE 17 U S MANUFACTURERS OF PLASMA SPRAY EQUIPMENT 59
ACQUISITIONS, MERGERS AND OTHER BUSINESS
RELATIONSHIPS 60
TABLE 18 ACQUISITIONS, MERGERS AND OTHER BUSINESS
RELATIONS IN THE THERMAL SPRAY INDUSTRY SINCE 1990 60
NORTH AMERICAN MARKETS 61
TURBINE ENGINES OEM AND OVERHAUL 61
Aircraft Engines 61
TABLE 19 TOTAL NORTH AMERICAN EXPENDITURES ON
THERMAL SPRAY CERAMIC COATING OF AIRCRAFT GAS
TURBINE PARTS, THROUGH 2016 ($ MILLIONS) 61
TABLE 20 NORTH AMERICAN SHIPMENTS OF TURBOFAN,
TURBOPROP AND TURBOSHAFT ENGINES, THROUGH 2016
(NUMBER OF ENGINES) 62
TABLE 21 COST OF AIRCRAFT ENGINE COATING SERVICES,
THROUGH 2016 ($ MILLIONS) 63
TABLE 22 NORTH AMERICAN AIRCRAFT GAS TURBINE ENGINE
OVERHAUL MARKET THROUGH 2016 ($ MILLIONS) 64
Land-based Turbines 64
TABLE 23 TOTAL NORTH AMERICAN EXPENDITURES ON
THERMAL SPRAY CERAMIC COATING OF LARGE LAND-BASED
TURBINE PARTS, THROUGH 2016 ($ MILLIONS) 65
TABLE 24 COST OF NEW LARGE LAND-BASED TURBINE COATING
SERVICES, THROUGH 2016 ($ MILLIONS) 66
TABLE 25 COST OF LARGE LAND-BASED TURBINE
REFURBISHMENT COATING SERVICES, THROUGH 2016 ($
MILLIONS) 66
WEAR-RESISTANT PARTS AND INDUSTRIAL
APPLICATIONS 66
Wear-Resistant Parts and … (Continued) 67
TABLE 26 TOTAL NORTH AMERICAN EXPENDITURES ON
THERMAL SPRAY CERAMIC COATING OF WEAR-RESISTANT
PARTS AND INDUSTRIAL APPLICATIONS, THROUGH 2016 ($
MILLIONS) 68
AUTOMOTIVE AND DIESEL ENGINES 68
TABLE 27 TOTAL NORTH AMERICAN EXPENDITURES ON
THERMAL SPRAY CERAMIC COATINGS IN AUTOMOTIVE AND
DIESEL ENGINES, THROUGH 2016 ($ MILLIONS) 69
MEDICAL 69
TABLE 28 TOTAL NORTH AMERICAN EXPENDITURES ON
THERMAL SPRAY CERAMIC COATINGS FOR MEDICAL
APPLICATIONS, THROUGH 2016 ($ MILLIONS) 70
HEAT EXCHANGERS AND HIGH TEMPERATURE 70
OTHER APPLICATIONS 71
MARKET AND MARKET SHARES 71
TABLE 29 NORTH AMERICAN CERAMIC THERMAL SPRAY
COATING MARKET, THROUGH 2016 ($ MILLIONS) 71
FIGURE 4 SHARE OF NORTH AMERICAN CERAMIC THERMAL
SPRAY COATING SERVICE MARKET SUBSEGMENTS, 2010–2016
(% TOTAL THERMAL SPRAY MARKET) 72
MARKET SHARE OF COMPANIES 73
TABLE 30 MARKET SHARE OF THERMAL SPRAY COATING
SERVICE PROVIDERS, 2010 (%) 73
CHAPTER SIX: PHYSICAL VAPOR DEPOSITION (PVD) 74
BASIC PRINCIPLES 74
PVD MATERIALS 75
TABLE 31 REPRESENTATIVE FILMS DEPOSITED BY PVD 75
TABLE 32 REPRESENTATIVE PVD SURFACE COATINGS FOR
ABRASION- AND CORROSION-RESISTANT APPLICATIONS 76
TITANIUM NITRIDE COATING (TIN) 76
TITANIUM CARBO NITRIDE COATING (TICN) 77
TITANIUM ALUMINUM NITRIDE COATING (TIALN) 77
TITANIUM DIBORIDE COATING (TIB2) 77
TIALN-X 77
CHROMIUM NITRIDE COATING (CRN) 77
SUPER R COATING 78
ZIRCONIUM NITRIDE COATING (ZRN) 78
PVD TECHNOLOGIES 78
TABLE 33 TYPES OF PHYSICAL VAPOR DEPOSITION PROCESSES 78
PVD BY EVAPORATION 79
Evaporation Sources 79
Evaporation Deposition Processes 80
Thermal Evaporation 81
Electron-Beam Evaporation 81
PVD ARC PROCESS 82
PVD BY SPUTTERING 82
Sputtering Sources and Processes 83
TABLE 34 BASIC SPUTTERING SOURCES AND PROCESSES 83
Direct Current (DC) Diode Sputtering 84
Triode Sputtering 84
Radio Frequency (RF) Sputtering 84
Magnetron Sputtering 85
TABLE 35 COMPARISON OF MAGNETRON SPUTTERING METHODS
FOR DEPOSITING SIO2 85
Linear Magnetron Sputtering 86
Unbalanced Magnetron Sputtering 86
Ion Beam Sputtering 86
Sputter Ion Plating (SIP) Process 87
Cosputtering 88
Reactive Sputtering 88
COMPARISON OF EVAPORATION AND SPUTTERING 89
MULTICHAMBER SYSTEM 90
PVD ADVANTAGES AND LIMITATIONS 90
PVD APPLICATIONS 91
TABLE 36 CERAMIC PVD APPLICATIONS 92
TOOLS 92
Tools (Continued) 93
TABLE 37 PROPERTIES OF UNCOATED AND TIN-COATED HIGH
SPEED STEEL (HSS) 94
FIGURE 5 A COMPARISON OF THE TRS OF UNCOATED AND
COATED CARBIDE AS MEASURED BY THE THREE-POINT BEND
TEST ON 0 20 BY 0 20 BY 0 75 IN SPECIMENS (TRS MPA) 95
TABLE 38 PROPERTIES AND APPLICATION OF VARIOUS BALZERS
BALINIT THIN-FILM WEAR-RESISTANT COATINGS 96
Tools (Continued) 97
TURBINE VANES AND BLADES 98
OTHER AEROSPACE APPLICATIONS 98
RECENT DEVELOPMENTS 99
TABLE 39 RECENT DEVELOPMENTS IN PVD 99
ION-BEAM-ASSISTED DEPOSITION OF THERMAL
BARRIER COATINGS 100
DEPOSITION OF PEROVSKITE AND OTHER COMPOUND
CERAMIC FILMS FOR DIELECTRIC APPLICATIONS 100
INDUSTRY STRUCTURE 101
NORTH AMERICAN COMPANIES 101
TABLE 40 LEADING NORTH AMERICAN COMPANIES
MANUFACTURING PVD SYSTEMS AND/OR PROVIDING
SERVICES 102
NORTH AMERICAN MARKETS 103
TABLE 41 NORTH AMERICAN HIGH-PERFORMANCE CERAMIC PVD
COATING MARKET, THROUGH 2016 ($ MILLIONS) 103
FIGURE 6 SHARE OF NORTH AMERICAN CERAMIC THERMAL
SPRAY COATING SERVICE MARKET SUBSEGMENTS, 2010–2016
(% OF TOTAL THERMAL SPRAY MARKET) 104
TOOLS 104
TABLE 42 NORTH AMERICAN MARKET FOR CERAMIC PVD TOOL
COATINGS, THROUGH 2016 ($ MILLIONS) 105
INDUSTRIAL SERVICES 105
TABLE 43 NORTH AMERICAN MARKET FOR CERAMIC COATINGS
FOR AUTOMOTIVE, AEROSPACE AND WEAR-RESISTANT
APPLICATIONS, THROUGH 2016 ($ MILLIONS) 105
MEDICAL 106
TABLE 44 NORTH AMERICAN MARKET FOR CERAMIC PVD
MEDICAL DEVICE COATINGS, THROUGH 2016 ($ MILLIONS) 106
MARKET SHARE OF COMPANIES 106
TABLE 45 MARKET SHARE OF CERAMCI PVD COATING SERVICE
PROVIDERS, 2010 107
CHAPTER SEVEN: CHEMICAL VAPOR DEPOSITION (CVD) 108
BASIC PRINCIPLE 108
CVD MATERIALS 109
TABLE 46 CERAMICS DEPOSITED BY CVD 109
TABLE 46 (CONTINUED) 110
TABLE 46 (CONTINUED) 111
CVD TECHNIQUES 111
TABLE 47 TYPICAL CERAMIC CVD COATINGS, PROCESS GASES
AND DEPOSITION TEMPERATURES 112
BASIC THERMAL CVD PROCESS 112
Metallo-Organic CVD (MOCVD) 113
Atmospheric Pressure CVD 113
Low-Pressure CVD 113
PLASMA-ASSISTED CVD 114
DC Plasma Method 115
RF Induction Plasma 115
Microwave Plasma Torch 115
Cathodic-Arc Plasma Deposition 115
Cathodic-Arc Plasma Deposition (Continued) 116
High-Energy Intensified Plasma-Assisted Processing
(HEIPAP) 117
COMBUSTION CHEMICAL VAPOR DEPOSITON (CCVD) 117
TABLE 48 CCVD MATERIALS, SUBSTRATES AND APLICAITONS 118
TABLE 48 (CONTINUED) 119
ADVANTAGES AND DISADVANTAGES OF CVD 119
TABLE 49 KEY TECHNICAL ADVANTAGES OF THE CVD PROCESS 119
TABLE 50 KEY TECHNICAL DISADVANTAGES OF THE CVD
PROCESS 120
CVD APPLICATIONS 120
TABLE 51 REPRESENTATIVE CVD CERAMIC COATINGS 120
CUTTING TOOLS 121
FIGURE 7 SUMMARY OF CARBIDE METALCUTTING GRADE
DEVELOPMENT 122
Cutting Tools (Continued) 123
TABLE 52 OVERVIEW OF CURRENT/EMERGING CUTTING TOOL
CVD APPLICATIONS 124
INDUSTRIAL APPLICATIONS 124
AEROSPACE 125
HIGH-TEMPERATURE APPLICATIONS 125
FOULING-RESISTANT CERAMIC MEMBRANES 125
NEW DEVELOPMENTS 126
TABLE 53 RECENT DEVELOPMENTS IN CERAMIC CVD COATING 126
FREE-STANDING SILICON CARBIDE ARTICLES FORMED
BY CHEMICAL VAPOR DEPOSITION AND METHODS
FOR THEIR MANUFACTURE 126
SEQUENTIAL CVD 126
INDUSTRY STRUCTURE 127
LEADING CVD SYSTEMS MANUFACTURERS 127
TABLE 54 LEADING WORLDWIDE MANUFACTURERS OF CVD
EQUIPMENT 127
TABLE 54 (CONTINUED) 128
LEADING CVD SERVICE PROVIDERS 128
TABLE 55 LEADING WORLDWIDE CVD SERVICE PROVIDERS 129
NORTH AMERICAN MARKET 130
TABLE 56 NORTH AMERICAN CERAMIC CVD COATING SERVICE
MARKETS BY APPLICATION, THROUGH 2016 ($ MILLIONS) 131
FIGURE 8 SHARE OF NORTH AMERICAN CERAMIC CVD COATING
SERVICE MARKET SEGMENTS, 2010–2016 (% OF TOTAL CVD
COATING MARKET) 132
TOOLS 132
TABLE 57 NORTH AMERICAN MARKET FOR CERAMIC CVD TOOL
INSERT COATINGS, THROUGH 2016 ($ MILLIONS) 133
WEAR-RESISTANT AND INDUSTRIAL APPLICATIONS 133
TABLE 58 NORTH AMERICAN MARKET FOR CERAMIC CVD WEARRESISTANT
AND OTHER INDUSTRIALCOATING APPLICATIONS,
THROUGH 2016 ($ MILLIONS) 134
AUTOMOTIVE 134
TABLE 59 NORTH AMERICAN MARKET FOR CERAMIC CVD
AUTOMOTIVE COMPONENT COATINGS, THROUGH 2016 ($
MILLIONS) 135
AIRCRAFT AND AEROSPACE 136
TABLE 60 NORTH AMERICAN MARKET FOR CERAMIC CVD
AEROSPACE COATINGS, THROUGH 2016 ($ MILLIONS) 137
MEDICAL 137
TABLE 61 NORTH AMERICAN MARKET FOR CERAMIC CVD
MEDICAL DEVICE COATINGS, THROUGH 2016 ($ MILLIONS) 138
MARKET SHARE OF COMPANIES 139
TABLE 62 MARKET SHARE OF CERAMIC CVD COATING SERVICE
PROVIDERS, 2010 (%) 139
CHAPTER EIGHT: OTHER COATING TECHNIQUES 140
SPRAYING, BRUSH PAINTING AND DIPPING 140
SPRAYING 141
Metallic Ceramic Coating 141
Ceramic Coating 141
Thermal Barrier Coating 142
Dry-Film Coating 142
TABLE 63 TEMPERATURE DROP USING COATED HEADERS IN
AUTO ENGINES (°F) 143
Advantages of Metallic Ceramic Coating 143
Why Ceramic Coatings for Automotive Finishing
Needs? 144
PAINTING WITH A BRUSH 144
DIPPING 144
REPCOAT PROCESS 145
COATING UTILITIES 145
High-Temperature and Corrosion-Resistant Coatings 145
High-Temperature Insulative Coating 146
ELECTRODEPOSITION 147
CEMENTATION 148
PACK CEMENTATION 148
Fluidized-Bed Cementation Process 148
Vapor-Stream Cementation 149
SOL GEL PROCESSING 149
TABLE 64 APPLICATIONS OF SOL GEL FILMS AND COATINGS 150
DATEC PROCESS 150
USING LASERS FOR COATING 151
PULSED LASER DEPOSITION (PLD) 152
LASER-ASSISTED ATMOSPHERIC PLASMA SPRAYING 153
QQC PROCESS 154
ION-BEAM-ASSISTED DEPOSITION (IBAD) 154
ION BEAM SURFACE TREATMENT (IBEST) 154
ION BEAM SURFACE TREATMENT … (CONTINUED) 155
ION-BEAM-ENHANCED DEPOSITION (IBED) 156
MICRODISCHARGE DEPOSITION 156
MICROPLASMIC COATING 157
INDUSTRY STRUCTURE 158
NORTH AMERICAN COMPANIES 159
TABLE 65 NORTH AMERICAN COMPANIES PROVIDING CERAMIC
COATING SERVICES USING SPRAYING, DIPPING, SOL GEL,
LASER AND IONIC BEAM TECHNIQUES 159
North American Companies (Continued) 160
NORTH AMERICAN MARKET 161
SPRAYING/BRUSH PAINTING/DIPPING 161
Spraying/Brush Painting/Dipping (Continued) 162
TABLE 66 NORTH AMERICAN MARKET FOR OTHER TYPES OF
COATING SERVICE BY APPLICATION, THROUGH 2016 ($
MILLIONS) 163
FIGURE 9 SHARE OF NORTH AMERICAN CERAMIC COATINGS
MARKET USING SPRAYING/ DIPPING, SOL GEL, MICRO
OXIDATION AND LASER-ASSISTED TECHNIQUES BY
APPLICATION, 2010–2016 (%) 164
MARKET SHARE OF COMPANIES 164
CHAPTER NINE: COMPANY PROFILES 165
PROFILES OF NORTH AMERICAN COMPANIES INVOLVED IN
CERAMIC COATINGS AS EQUIPMENT MANUFACTURERS,
SUPPLIERS OF CONSUMABLES, COATING SERVICE
PROVIDERS AND USERS 165
A&A COMPANY INC 165
ACCESSORIES PLUS 165
ACCUWRIGHT INDUSTRIES INC 165
ADVANCED CUTTING TOOLS INC 166
AERO TURBINE INC 166
AESTHETIC FINISHERS INC 166
AIR PRODUCTS & CHEMICALS INC 167
ALPHA TECH COATINGS (ATC) INC 168
AMERICAN ROLLER CO 168
APPLIED MATERIALS 169
APS MATERIALS 169
AREMCO PRODUCTS INC 169
ASB INDUSTRIES 170
CERAMIC COATING INC 171
CETEK LIMITED 172
CHEMAT TECHNOLOGY INC 172
CHROMALLOY GAS TURBINE LLC 173
CHROMALLOY NEW YORK 173
CINCINNATI THERMAL SPRAY 174
COTRONICS CORP 175
CVD EQUIPMENT CORP 175
DATEC COATING CORP 175
DENTON VACUUM 176
ELLISON SURFACE TECHNOLOGIES 177
ENGELHARD SURFACE TECHNOLOGIES/BASF 178
ENVIRONMENTAL ABRASIVES 178
EUTECTIC CORP 178
EXLINE INC 179
FREECOM INC 179
Freecom Inc (Continued) 180
F W GARTNER THERMAL SPRAYING CO 181
FFWD CONNECTION 182
FLAME SPRAY COATING CO INC 182
GENERAL ELECTRIC CO 182
GENERAL MAGNAPLATE CORP 183
GOLD STAR COATINGS/BALZERS 183
GRENCO INDUSTRIES LTD 184
GSEM INC 184
HAYDEN CORP 184
HEANY INDUSTRIES INC 185
HFW INDUSTRIES INC 185
HIGH PERFORMANCE COATINGS 185
HITEMCO 186
HONEYWELL AEROSPACE 187
HOWMET CASTING SPECIAL PRODUCTS 187
HOWMET CASTINGS THERMATECH COATINGS 187
HOWMET TURBINE COMPONENTS COATINGS 188
INDUSTRIAL GRINDING 188
INDUSTRIAL MACHINE & MFG LTD 189
INFRAMAT CORP 189
INGERSOLL CUTTING TOOL COMPANY 190
IONBOND INC 190
JET–HOT COATINGS 191
KENNAMETAL INC 191
MER CORP 192
MICROPLASMIC CORPORATION 193
NANOPHASE TECHNOLOGIES INC 193
NGIMAT CO 194
NORTHWEST METTECH CORP 195
OERLIKON USA 196
PETERS PERFORMANCE CERAMIC COATING 196
PLASMA COATINGS INC 197
PLASMA TECHNOLOGY INC 197
PRATT & WHITNEY 197
PRAXAIR SPECIALTY CERAMICS INC 198
PRAXAIR SURFACE TECHNOLOGIES INC 198
PRAXAIR SURFACE TECHNOLOGIES COATING DIVISION 199
PRAXAIR TAFA 199
PRECISION COATINGS INC 200
PRIEST ELECTRIC 200
PROFESSIONAL CRYOGENIC METALLURGY & COATINGS
LLC (PCMC) 201
PROFESSIONAL METAL REFINISHING INC 201
PROGRESSIVE TECHNOLOGIES INC 201
RAM PRO LINE 201
SAINT GOBAIN GRAINS AND POWDERS 202
SANDVIK INC 202
SECO TOOLS INC 203
SERMATECH INTERNATIONAL INC 203
SOLAR ATMOSPHERES INC 204
SPECIALIZED CERAMIC AND POWDER COATINGS 204
SPIRE CORPORATION 204
Spire Corporation (Continued) 205
ST LOUIS METALIZING CO 206
STARFIRE SYSTEMS INC 206
STEEL PLANT EQUIPMENT CORP 207
STELLITE COATINGS 208
STREETROD STUFF INC 209
SULZER METCO (U S ) INC 209
SYLCO INC 209
SWAIN TECHNOLOGY INC 210
TECH LINE COATINGS INC 210
TECHNETICS CORP 211
THIN AIR POWERSPORTS 211
TURBINE COMPONENTS SERVICES 211
ULTRAMET 212
ULVAC TECHNOLOGIES INC 212
VEECO INSTRUMENTS INC 213
WHITE ENGINEERING SURFACES CORPORATION 213
White engineering(continued) 214
To order this report:
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