Reportlinker Adds Capacitors: Costs To Produce: 2010
NEW YORK, June 24 /PRNewswire/ -- Reportlinker.com announces that a new market research report is available in its catalogue:
Capacitors: Costs To Produce: 2010
http://www.reportlinker.com/p0208549/Capacitors-Costs-To-Produce-2010.html
This market research analysis, published in June of 2010, offers the reader a detailed analysis of the costs to produce capacitors by type, with emphasis upon ceramic, aluminum, tantalum and plastic film type dielectric capacitors. The study analyzes fixed and variable costs associated with the production of each different type of capacitor; including variable raw material charges, variable labor charges, variable overhead charges and fixed overhead and manufacturing costs. The study compares and contrasts each capacitor dielectric with respect to cost structure, and focuses on the unique cost relationship between variable raw material charges for each product line and their overall impact on cost of goods sold. The analysis also looks at the top 14 global manufacturers of capacitors and draws conclusions for the cost structures associated with their respective output of capacitors. The analysis also reveals best practices with respect to cost savings used by the top producers in Japan, USA, Europe, Korea and China-ISBN #1-893211-00-2, Published June 2010, 194 pages.
INTRODUCTION: ... 10
Focus of This Specific Report: ................ 10
Research Methodology: ........ 10
KEY DEFINITIONS: .. 11
Total Cost: ......... 11
Fixed Costs:....... 11
Variable Costs:.. 11
Raw Material Costs:....... 11
Variable Overhead Costs: ................. 13
Variable Labor Costs: .... 13
CHAPTER ONE: ...... 14
EXECUTIVE SUMMARY: 2010 .................. 14
CAPACITORS: COST OF GOODS SOLD: FY 2010.............. 14
Industry Cost To Produce Comparison for Capacitors By Type: 2010 ........ 14
Fixed and Variable Costs For Capacitors: All Dielectrics Combined: 2010.................. 15
Capacitor Operating Margins: FY 2010 16
Fixed and Variable Cost Analysis: 2010 16
Fixed Costs: 2010................. 16
Variable Cost Structure Related To Capacitors: 2010................ 16
Variable Raw Material Costs: 2010 ....... 16
Variable Labor, Overhead and Manufacturing Costs: 2010 ...... 17
COST TO PRODUCE ANALYSIS: ELECTROSTATIC CAPACITORS: 2010 ................. 17
Ceramic Capacitors: 2010 ... 17
Plastic Film Capacitors: 2010 ................ 17
COST TO PRODUCE ANALYSIS: ELECTROLYTIC CAPACITORS: 2010 17
Aluminum Capacitors: 2010. 17
Tantalum Capacitors: 2010.. 18
Summary and Conclusions: 2010........... 18
A CLOSE LOOK AT THE TOP VENDORS AND THEIR COST STRUCTURE: FY 2010 ................. 18
Establishing Cost of Goods Sold For The Top Capacitor Manufacturers:... 18
Who To Look At And Why:............. 18
Major and Minor Competitors In The Global Market by Capacitor Type: 2010............ 19
Cost of Goods Sold For The Top 14 Global Capacitor Producers: 2007-2010; FY 2011 Forecast. 20
Cost of Goods Sold Comparison By Capacitor Manufacturer: 2007-2010, 2011 Forecast ......... 20
2011 CGS OUTLOOK:................ 21
BREAKING DOWN COSTS TO PRODUCE BY CAPACITOR TYPE: 2007-2010; 2011 FORECAST.................. 22
Changes in Cost of Goods Sold As a Percentage of Revenues By Capacitor Type: 2007-2010; 2011
Forecast ............. 23
Analysis of Changes in The Costs To Produce By Dielectric: 2007-2010.... 25
CHAPTER TWO: ..... 26
MARKET OVERVIEW: 2010.... 26
VALUE, VOLUME AND GLOBAL PRICING DATA FOR CAPACITORS BY TYPE: ..... 26
Global Capacitor Market Forecasts: 2007-2010, 2011 Forecast -FY Ending March- (In Millions of
USD) 27
Global Capacitor Market Volume: 2008-2010; 2011 F.............. 28
Global Capacitor Market Revenue Forecasts By Dielectric: 2009-2010 FY Ending March ............ 28
Ceramic Capacitors: 2009-2010; 2011 Outlook.. 28
Aluminum Electrolytic Capacitors: 2009-2010; FY 2011 Outlook......... 29
Tantalum Capacitors: 2009-2010 FY; 2011 FY Outlook ...... 29
DC Film Capacitors: 2009-2010; FY 2011 Outlook.............. 30
AC Power Film Capacitors: 2009-2010; FY 2011................. 31
Other Capacitors: 2009-2010- 2011.. 31
Top Global Capacitor Manufacturers: Changes in Revenues - 2007-2010 FY............... 32
Top 15 Vendors of Capacitors: Change in 2008-2010 FY Revenues ............ 33
Five Year Capacitor Market Forecasts: 2010-2015. 34
Global Capacitor Volume Shipments By Dielectric: 2003-2009; 2010-2015F ......... 34
Global Capacitor Unit Shipments By Dielectric: 2003-2010; 2011-2015F . 35
Global Capacitor Value Shipments By Dielectric: 2003-2009; 2010-2015F............. 35
Global Capacitor Value Shipments By Dielectric: 2003-2010; 2011-2015F.................. 36
Average Unit Pricing For Capacitors By Dielectric: 2003-2010; 2011-2015F.......... 36
Average Unit Price Erosion For Capacitors By Type: 2003-2009; 2010-2015F ........... 37
Capacitor Vendors: Global Sales & Market Shares: FY 2010... 37
Capacitors: Overall Market Share Data: FY 2010 ................. 37
Top 15 Vendors of Capacitors: Change in 2008-2010 FY Revenues ............ 39
Manufacturing Locations for The Top 18 Vendors of Passive Components: 2010... 40
Manufacturing Locations For Passive Components By The Top 18 Passive Component
Manufacturers: 2010............ 41
Passive Component Manufacturing By Country In Asia: 2009............... 42
Passive Component Manufacturing In The Americas and Europe By Country and Vendor: 2009 ............... 43
CHAPTER THREE:. 45
CERAMIC CAPACITORS: COSTS TO PRODUCE .. 45
Ceramic Capacitors (The Industry Workhorse): ...... 45
Ceramic Capacitor Types: ................ 45
Ceramic Capacitor Configurations:.. 46
Ceramic Capacitors: 2009-2010; 2011 Outlook ...... 47
Ceramic Capacitor Market Shares: FY 2010............ 48
Ceramic Capacitors: Global Market Shares: 2007-2008-2009 FY............... 48
CERAMIC CAPACITORS: COSTS TO PRODUCE ................. 49
Cost of Goods Sold: ............. 49
Raw Materials: .. 49
Fixed Costs:....... 49
Variable Overhead:.............. 50
Variable Labor:. 50
Variable Manufacturing Costs:............... 50
CERAMIC CAPACITORS: RAW MATERIALS BREAKDOWN: ... 51
Ceramic Dielectric Materials: ................ 51
Electrode Materials: ............. 52
Termination Materials:........ 53
Assembly Materials:............. 53
Packaging Materials:........... 53
Notes on Ceramic Capacitor Yield Ratios: ............... 55
High Cap Ceramics: ....... 55
Low Cap Ceramics:........ 55
Specialty Ceramics:........ 55
BEST PRACTICES IN COST SAVINGS FOR CERAMIC CAPACITORS: .... 55
CHAPTER FOUR: ... 57
ALUMINUM ELECTROLYTIC CAPACITORS: COSTS TO PRODUCE.. 57
Aluminum Capacitor Types: . 57
Aluminum Capacitor Configurations: .... 57
Aluminum Electrolytic Capacitors: 2009-2010; FY 2011 Outlook ............... 58
Aluminum Electrolytic Capacitor Market Shares:.... 59
Aluminum Electrolytic Capacitors: Global Market Shares: 2009-2010 FY Ending March.............. 60
ALUMINUM ELECTROLYTIC CAPACITORS: COST TO PRODUCE: ....... 60
Aluminum Capacitors: Worldwide Revenues: FY 2010 .............. 60
Aluminum Capacitors: Operating Margin: FY 2010 60
Aluminum Capacitors: Cost of Sales: FY 2010......... 61
Cost To Produce Metrics For Aluminum Electrolytic Capacitors: FY 2010 61
Aluminum Capacitors: Cost of Goods Sold............... 62
Fixed Costs: . 62
Variable Costs: ............... 62
Raw Materials:................ 62
Variable Overhead: ........ 62
Variable Labor:............... 62
Variable "Other" Manufacturing:..... 62
Raw Materials Cost Breakdown: FY 2010 ................ 63
Anode and Cathode Foils: ................ 63
Can and Sleeve: .............. 64
Electrolytes and Associated Chemistry: .............. 64
Rubber End Seals: .......... 64
Separator Paper: ............. 64
Electrode/Tab Materials: 65
Lead Wires:.. 65
PPS/Foot Tape:............... 65
Other Costs: . 65
BEST PRACTICES IN COST SAVINGS FOR ALUMINUM ELECTROLYTIC CAPACITORS: ............ 66
CHAPTER FIVE: ..... 68
PLASTIC FILM CAPACITORS: COSTS TO PRODUCE............ 68
DC Film Capacitor Types: ... 68
DC Film Capacitor Configurations:....... 69
AC Film Capacitor Types:.... 70
AC Film Capacitor Configurations: ....... 70
DC Film Capacitors: 2009-2010; FY 2011 Outlook 71
AC Power Film Capacitors: 2009-2010; FY 2011 ... 71
DC Film Capacitor Market Shares......... 72
DC Film Capacitors: Global Market Shares: 2009-2010 FY Ending March.................. 73
AC Film Capacitor Market Shares: ........ 73
AC Film Capacitors: Global Market Shares: FY 2007-2010 Estimates ....... 74
Plastic Capacitor Revenues: FY 2010 .... 75
Operating Margins: FY 2010............ 75
Cost of Sales: .................. 75
Fixed Costs: FY 2010 .... 75
Variable Costs: ............... 75
Raw Materials:................ 75
Variable Overhead: ........ 75
Variable Labor:............... 75
Other Manufacturing Costs: ............. 75
Plastic Capacitors: Fixed and Variable Costs To Produce: FY 2010........... 76
Plastic Film Capacitors: Raw Materials 77
Metallized Film: ............. 78
Packaging Materials:...... 78
Lead Wires/Terminal Attachments: .. 78
Other Materials:.............. 78
AC FILM CAPACITORS: COSTS TO PRODUCE:................. 79
AC Film Capacitor Revenues:................. 79
AC Film Capacitors: Operating Margins: ................ 80
AC Film Capacitors: Cost of Goods Sold.................. 80
AC Film Capacitors: Fixed Costs ........... 80
AC Film Capacitors: Variable Costs ...... 80
Raw Material Costs: ............. 80
Variable Overhead:.............. 80
Variable Labor:. 80
Other Variable Costs: ........... 80
DC FILM CAPACITORS: COSTS TO PRODUCE:................. 81
DC Film Capacitor Revenues: ................ 81
DC Film Capacitors: Operating Margins:................ 81
DC Film Capacitors: Cost of Sales......... 81
DC Film Capacitors: Fixed Costs........... 81
DC Film Capacitors: Variable Costs ..... 81
Raw Material Costs: ............. 81
Variable Overhead:.............. 81
Variable Labor:. 82
Other Variable Costs: ........... 82
Plastic Capacitors: Costs To Produce By Type: AC Film Versus DC Film: FY 2010.... 82
Raw Materials Consumption By Type: AC Versus DC Film....... 83
AC Film Capacitors: ...... 83
Metallized & Unmetallized Polypropylene Film: .................. 83
Cans and Casings: ............... 83
Dielectric Fluids: ................. 83
Separator Foils: 83
Separator Papers: ................ 83
Electrode & Tab Materials: . 84
End Seals: .......... 84
Lead Wires and Lugs: ........... 84
Other AC Film Capacitor Materials: ..... 84
DC Film Capacitors: ...... 84
Metallized PET Film and Other Films: .. 84
Packaging/Casing:............... 84
Epoxy Fills:........ 85
Dielectric Wrapping Tape: ... 85
Lead Wires:........ 85
Other DC Film Capacitor Raw Materials:................ 85
Plastic Capacitors: Raw Material Consumption By Type: AC Film Versus DC Film: FY 2010 (In
Millions of USD) .................. 85
BEST PRACTICES IN COST SAVINGS FOR PLASTIC FILM CAPACITORS:................ 86
CHAPTER SIX: ........ 87
TANTALUM CAPACITORS: COSTS TO PRODUCE ................. 87
Tantalum Capacitor Types:.. 87
Tantalum Capacitor Configurations: ..... 87
Tantalum Capacitors: 2009-2010 FY; 2011 FY Outlook ............ 88
Tantalum Capacitor Market Shares: FY 2010 .......... 89
Global Market Shares in Tantalum Capacitors: FY 2007-FY 2010 Ending March Change in Market
Shares................. 90
TANTALUM CAPACITORS: COSTS TO PRODUCE............. 90
Processing Steps: ................. 91
Raw Material Costs: Tantalum Capacitors: 2010 .... 93
Tantalum Metal Powder and Wire: ........ 93
Leadframes: ....... 93
Silver Materials: 93
Cathode Materials: .............. 93
Epoxy Resin: ...... 94
Other Materials: 94
Tantalum Capacitors: Costs To Produce By Type.... 96
MN02 Cathode Type:..... 96
Conductive Polymer Cathode Type: . 96
Specialty Tantalum Capacitors: Axial, Radial and Wet Slug: ................. 96
BEST PRACTICES IN COST SAVINGS FOR TANTALUM CAPACITORS:. 97
CHAPTER SEVEN: . 99
COST OF GOODS SOLD BY CAPACITOR MANUFACTURER................. 99
AVX: COSTS TO PRODUCE:... 99
AVX/Kyocera Corporation (NYSE: AVX : RIC 6971:): .............. 99
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 101
EPCOS AG: COSTS TO PRODUCE......... 113
EPCOS AG ...... 113
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 114
KEMET: COSTS TO PRODUCE............... 121
Kemet Electronics (NYSE: KEM): ........ 121
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 122
MURATA: COSTS TO PRODUCE............ 134
Murata Manufacturing Limited (RIC: 6981): ......... 134
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 137
NEC-TOKIN: COST OF GOODS SOLD.. 143
NEC-Tokin Corporation (RIC: 6759)... 143
Cost of Goods Sold and Operating Margin: FY 2007-2010; 2011 Outlook .................. 144
Tantalum Manufacturing Plants For NEC:............. 146
NICHICON: COSTS TO PRODUCE......... 151
Nichicon Corporation (RIC: 6996)....... 151
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 152
NIPPON CHEMI-CON: COSTS OF GOODS SOLD 160
Nippon Chemi-Con Corporation (RIC:6996) ......... 160
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 160
PANASONIC: COSTS TO PRODUCE ..... 163
Panasonic Electronic Devices (RIC: 6752): ........... 163
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 164
RUBYCON: COST OF GOODS SOLD..... 169
Rubycon Corporation (Private- All Are Estimates) 169
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 170
SEMCO: COSTS OF GOODS SOLD ........ 172
Samsung Electro-Mechanical (KSE: 009150): ....... 172
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 173
TAIYO YUDEN: COSTS TO PRODUCE. 175
Taiyo Yuden Company Limited (RIC: 6976):.......... 175
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 176
TDK: COSTS TO PRODUCE .. 177
TDK Corporation (RIC: 6762): ............ 177
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 179
VISHAY: COSTS TO PRODUCE.............. 185
Vishay Intertechnology (NYSE:VSH).... 185
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 186
WALSIN: COSTS TO PRODUCE ............. 190
Walsin Technology Corporation (2492):................. 190
Cost of Goods Sold and Operating Margin: FY 2007-2010 ..... 191
YAGEO: COSTS TO PRODUCE............... 194
Yageo Corporation (TW 2327): ............ 194
Cost of Goods Sold and Operating Margin: FY 2007-2010 ........................ 195
To order this report:
Electronic Component and Semiconductor Industry: Capacitors: Costs To Produce: 2010
Check our Company Profile, SWOT and Revenue Analysis!
Nicolas Bombourg |
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