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BorgWarner's eAxle "iDM" Takes Electric Propulsion to a New Level

- Integrates state-of-the-art transmission, electric motor and power electronics

- Modular solution offers customers exceptional flexibility

- BorgWarner takes a big step towards an environmentally friendly future


News provided by

BorgWarner

Jan 24, 2019, 08:15 ET

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AUBURN HILLS, Mich., Jan. 24, 2019 /PRNewswire/ -- BorgWarner's drive modules simplify the design of future pure electric drives significantly, and it is predicted that they will continue to do so in the years to come. While the forerunner – the electric drive module (eDM) – has already entered serial production, the fully integrated drive module (iDM) featuring specially developed power electronics is expected to follow as the next logical step. The product family is available in three different versions (iDM XS, iDM S, iDM M) and is easy to integrate either at the front or the rear axle of passenger cars and light commercial vehicles depending on the architecture and the application. Alongside pure electric vehicles, BorgWarner's solution is also suitable for P4 hybrid vehicles, where the motor is located at the rear axle of the front-wheel-drive vehicle. The solution integrates highly efficient power electronics with an advanced transmission system and industry-leading drive motor technology featuring BorgWarner's efficient bar wound stator solution to form a scalable compact package.

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BorgWarner’s iDM integrates power electronics, the company’s transmission technology and its electric motor with patented bar wound stator technology to form a compact propulsion solution.
BorgWarner’s iDM integrates power electronics, the company’s transmission technology and its electric motor with patented bar wound stator technology to form a compact propulsion solution.

"With the iDM, BorgWarner delivers a product family of highly integrated propulsion solutions to drive our customers' hybrid and electric vehicles. At the same time, we are strengthening our position as the supplier of choice for hybrid and pure electric propulsion solutions," said Dr. Stefan Demmerle, President and General Manager, BorgWarner PowerDrive Systems. "We deliver key elements for electric vehicles: the electric motor, the transmission, the power electronics and the thermal management system. Our comprehensive portfolio makes us a product leader in clean technology solutions and a strong partner for automakers worldwide as they move toward a cleaner and more environmentally friendly future."

The latest component of the iDM – the integrated, specially developed power electronics – allows a small package, low complexity and minimum losses. In addition, it offers full software functionality with an option for the high-level control of vehicle dynamics and energy management. The software architecture meets current market requirements and is easy to adapt to common platforms like AUTOSAR as well as allowing safety aspects such as ASIL D to be realized. To handle the increasing volume of data exchange within modern vehicle systems, BorgWarner's state-of-the-art power electronics can be used with a CAN or a CAN FD bus.

In general, the key benefits of the iDM include its scalable and modular architecture and the wide range of gear ratios and electric motor sizes available, making it flexibly adaptable to customer demands. Operating at 250 to 450 volts of direct current (VDC), the iDM has exceptional torque and power densities ranging from 90 kW to 160 kW and 2,500 Nm to 3,800 Nm. The advanced transmission technology offers smooth and quiet operation and the patented bar wound stator motor technology delivers exceptional performance with superior noise, vibration and harshness characteristics. All components used in the iDM module are part of BorgWarner's portfolio of proven technologies and are also available as stand-alone solutions. BorgWarner continues to drive innovation and expand its position as a key partner for global OEMs.

About BorgWarner
BorgWarner Inc. (NYSE: BWA) is a global product leader in clean and efficient technology solutions for combustion, hybrid and electric vehicles. With manufacturing and technical facilities in 66 locations in 18 countries, the company employs approximately 29,000 worldwide. For more information, please visit borgwarner.com.

Statements in this press release may contain forward-looking statements as contemplated by the 1995 Private Securities Litigation Reform Act that are based on management's current outlook, expectations, estimates and projections. Words such as "anticipates," "believes," "continues," "could," "designed," "effect," "estimates," "evaluates," "expects," "forecasts," "goal," "initiative," "intends," "outlook," "plans," "potential," "project," "pursue," "seek," "should," "target," "when," "would," variations of such words and similar expressions are intended to identify such forward-looking statements. Forward-looking statements are subject to risks and uncertainties, many of which are difficult to predict and generally beyond our control, that could cause actual results to differ materially from those expressed, projected or implied in or by the forward-looking statements. These risks and uncertainties, among others, include: our dependence on automotive and truck production, both of which are highly cyclical; our reliance on major OEM customers; commodities availability and pricing; supply disruptions; fluctuations in interest rates and foreign currency exchange rates; availability of credit; our dependence on key management; our dependence on information systems; the uncertainty of the global economic environment; the outcome of existing or any future legal proceedings, including litigation with respect to various claims; and future changes in laws and regulations, including by way of example, tariffs, in the countries in which we operate, as well as other risks noted in reports that we file with the Securities and Exchange Commission, including the Risk Factors identified in our most recently filed Annual Report on Form 10-K/A. We do not undertake any obligation to update or announce publicly any updates to or revision to any of the forward-looking statements.

SOURCE BorgWarner

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